Shell And Tube Heat Exchanger Maintenance Checklist

heat exchanger maintenance checklist
A shell and tube heat exchanger maintenance checklist is a list of checking items or questions that is used as a guidance for doing shell and tube heat exchanger maintenance.

Shell and tube heat exchanger like other process equipments need to be maintained regularly to keep its performance.

Contents

  1. Why Shell and Tube Heat Exchanger Maintenance is Required
  2. Parts of Shell and Tube Heat Exchanger
  3. Maintenance Checklist

Why Shell and Tube Heat Exchanger Maintenance is Required

Shell and tube heat exchanger is used to exchange heat between two fluids. The fluids can be crude oil, petroleum products, inorganic solvent, cooling water, steam, sticky materials or else that can accumulate deposits on the surface of tubes both inside and outside.

Accumulation of deposits causes heat exchange efficiency lower and expected temperature cannot be achieved.

Besides, corrosive fluids can initiate corrosion on tube and shell. This will cause tube or shell leaks and both fluids mix together. Fluid leakage may also come from connections.

These are some reasons why shell and tube heat exchanger maintenance is required.

Parts of Shell and Tube Heat Exchanger

A shell and tube heat exchanger has the following parts: shell side fluid in and out, tube side fluid in and out, shell, tube bundle, baffle, saddle, distributor, vent, drain, head cover and gasket.

Maintenance Checklist

Amazon ImageCleaning up shell side or tube bundle is not the only maintenance item for shell and tube heat exchanger. There are other maintenance items, which needs to be considered such like tube thickness check and corrosion.

The following resources provide complete shell and tube heat exchanger maintenance checklist:

The new standard in heat exchanger storage, installation, operation and maintenance
In this free guide there are at least 17 tips for heat exchanger maintenance

Installation, operation and maintenance instruction for JFD shell and tube heat exchanger
This instruction is specially provided for JFD shell and tube heat exchanger. But, we can still use the idea.

Installation, operation and maintenance manual for shell and tube heat exchanger
Maintenance procedure is laid out in very detail.

Optimizing the cleaning of heat exchanger
Keeping shell and tube side of heat exchanger clean is the most important thing to do to keep its heat transfer efficiency. In this guide, how to optimize this job is provided.

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Lukman Nulhakiem

About Lukman Nulhakiem

Chemical Engineer, safety enthusiastic, blogger and internet marketer with experience in chemical industry and industrial product reviews.
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